Plastic Spur Gears M0.1-M2.0

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Manufacturer supplier exporter of plastic spur gears.

Plastic Spur Gears M0.1 – M2.0

Plastic spur gears have a long history in autos, appliances, office equipment, tools, etc. Designers continue to extend their use in transferring torque and motion as polymers improve and processing gains in sophistication. They often choose plastic for gears over metal because of its many benefits.

Plastic Spur Gears Specifications:

Type Plastic Spur Gear
Module M0.1 – M2.0
Material Polyacetal (POM) / Nylon (Flexible)
Bore O1.40mm/ O1.90mm/ O2.05mm/
O2.40mm/ O2.55mm / O2.90mm/
O3.05mm (Flexible)
Outer Diameter O2.0mm – O100.0mm (Flexible)
Face Width (L) 2.0mm – 10.0mm (Flexible)

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Type Of Material Used In Plastic Gears:

One of the benefits of making gears out of plastic is the variety of polymers available. Included in many options are special polymer blends that manufacturers have created to improve the strength and elasticity of plastic gears. In most cases, crystalline plastics are used for their strength, durability, and elasticity.

Polyacetal Gear

Polyformaldehyde (POM), known as acetal, polyacetal, and polyformaldehyde, is a semi-crystalline thermoplastic used in the production of precision parts requiring stiffness, low friction, and dimensional stability. It is produced by the polymerization of formaldehyde, and there are two variations, homopolymer, and copolymer, with different properties. There are six different grades of polyacetals, each with different properties, the basic characteristics being the strength and dimensional stability.

Polyphenylene Sulfide Gear

PPS is a high-performance thermoplastic due to its ability to tolerate high temperatures and dimensional stability. Like polyacetals, PPS is a rigid, opaque semi-crystalline thermoplastic with a melting point of 536°F(280°C). It is produced by the reaction of sodium sulfide and dichlorobenzene in a solvent. The key factors in deciding to use PPS for gear production were its strength, rigidity, and low degradation at high temperatures.

Nylon Gear

Nylon is a polymer known for its toughness and wear resistance. Gears made of nylon are used in applications that increase torque and power, such as conveyors and automation equipment. A major factor in the decision to use nylon gears was the limited amount of noise and vibration they produced.

Polyamide Gear

Much like nylon, polyamide was chosen to produce gears because of its ability to withstand high torques at low speeds. Polyamide gears can tolerate temperatures up to 248°F(120°C). It is an ideal polymer for acid, gas and brine. Under certain conditions, polyamide gear is selected instead of metal gear because of its light weight and high cost.

Polycarbonate  Gear

Polycarbonate is a transparent thermoplastic that has high strength, making it resistant to impact and fracture. It is an environmentally friendly polymer that uses a pressure molding process to make gears. Like other polymers, PC has outstanding strength, with a melting point of 311°F(155°C). One of the disadvantages of polycarbonate is that it costs more than other geared polymers. Manufacturing processes used to produce PC gears include extrusion and injection molding.

Features of Plastic Spur Gears:

Spur gears are straight-toothed and have radial teeth to transmit power and motion between parallel axes. Spur gears are widely used for speed increase or reduction, high torque, and resolution for positioning systems since the cost of tooling for spur gears is lower.

Plastic Spur Gear CNC:

 

 

 

We are one of the best plastic spur gears suppliers. We can offer wide plastic spur gear stock. We have exported our products to clients around the world and earned a good reputation because of our superior product quality and after-sales service. We warmly welcome customers both at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!

 

Plastic Gears for Sale

A custom-made plastic gear can be used to transfer not only motion but also power. While spur gears were once the most common type of plastic gear, almost all types of gearing, including cylindrical worm, helical, and ring and pinion gears, are now manufactured.

We have a wide range of China plastic gears for sale that can be used in a variety of industrial and commercial applications. Our gears are made of high-quality plastic, so you can be sure they will last long and perform reliably. We also offer a variety of sizes and styles to choose from, so you can find the perfect gear for your needs.

Lubricating Plastic Gears

When lubricating plastic gears, it is essential to choose the right type of grease based on the tribological performance and material compatibility. Some factors to consider include the viscosity, NLGI class, base oil and type of thickener. These factors affect the lubricant’s efficiency and its compatibility with the plastic gears.

The first consideration when lubricating plastic gears is a lubricant’s compatibility with the plastic. If a gear is not compatible with a lubricant, it may deteriorate prematurely, causing cracks and pits in the gear’s surface. The base oil and additives used in the lubricant must be compatible with the gear’s surface, as well as the plastic itself.

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