Product Description

Description:
With a wealth of experience and expertise in the field, we are dedicated to delivering top-notch injection molding solutions that cater to the diverse needs of our valued customers. Whether you require plastic injection molds for automotive parts or any other application, our services are tailored to meet your specific requirements with utmost precision and efficiency.

At our state-of-the-art manufacturing facility, we employ cutting-edge technology and advanced injection machines to ensure the highest quality standards in every project we undertake.

Our team of skilled professionals, well-versed in the intricacies of plastic injection molding, meticulously crafts each mold to perfection. With a keen eye for detail and a commitment to excellence, we guarantee that our products will meet and exceed your expectations.

 

Specification:

Material ABS/PP/PA/PA6/PA66/PC, thermoset material,ETC.
Process Injection/insert/over molding
Insert part Pin, screw, plastic part, etc
Mold-making Customized or provided by customer
MOQ Small order is available

Features:
1. The ability is to be molded into complex shapes and designs;
2. The strength and durability, the plastic injection molding products are designed to withstand harsh conditions and heavy usage, making them ideal for applications that require long-lasting performance.
3. Resistant to corrosion, chemicals, and impact, ensuring their reliability and longevity.
Related products:

Company Profile

GLE is a professional electronic components manufacturer, providing OEM service to meet customers’ specifications, ranging from mould making, injection moulding, thermosetting material overmolding, stamping and precision metal machining,etc.
CHINAMFG was founded in 2571. We already have over 190 emploees now and the factory building area of 15000 squre meter .
Our company has got IATF 6949 certification, and with “Quality to add value, Efficiency to cut costs” as the principle, all staff pay attention to the quality control.
We will inherit and develop the enterprise spirit of persistent endeavor, accepting higher challenge and daring to climb the technology top, and expect faithful cooperation with you to advance towards and build a brilliant future together.

Workshop:

Process of injection molding:

Except injection machines, also we equipped with stamping/cnc maching center for providing more detailed service.
For better confirming 100% quality control, we also do on-line inspeciton during the prduction and inpect again before shipping.

Certifications

Packaging & Shipping

Packing type Plastic bag/ pallet/ Carton
Packing unit 500pcs
Packing weight According to customer’s products

Our Advantages

A: Your inquiry related to our products or prices will be replied in 12 hours.
B: Protection of your sales area, ideas of design and all your private information.

C: With rich experience R&D team, provide strong technical service.
D: Best quality and competitive price.

E: Plenty of advanced processing & testing equipments

Our Customer

FAQ

Q1: Are you a trading company or manufacturer?
A: We are manufacturer, with over 10 years rich experience.

Q2: Can I get sample from you?
A: Yes, we can provide the free samples for your testing, please contact us for free and tell us which product you need.

Q3: Do you accept customization?
A: Yes, customization is acceptable, please contact our sales staffs for consult.

Q4: Can you provide technical support?
A: Yes, we have professional R&D team, will provide strong technical support.

Q5: What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q6: What is your lead time?
A: Generally, it will take 35days after receiving your deposit.

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Plastic Type: PA66
Plastic Form: Dispersoid
Molding Method: Injection Molding
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Order Sample

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

plastic gear

Can plastic gears withstand high torque and load conditions?

Plastic gears have certain limitations when it comes to withstanding high torque and load conditions. Here’s a detailed explanation of their capabilities:

Plastic gears can be designed and manufactured to handle a range of torque and load conditions, but their performance is generally inferior to that of metal gears in high-stress applications. The specific capabilities of plastic gears depend on various factors, including the chosen plastic material, gear design, tooth profile, and operating conditions.

While plastic gears may not be suitable for extremely high torque or heavy-load applications, they can still provide reliable performance in many moderate-load scenarios. Plastic gears are commonly used in applications with light to moderate loads, where their unique properties and advantages outweigh their limitations.

Some plastic materials, such as acetal (POM) and polyamide (nylon), offer good strength and wear resistance, allowing them to handle moderate torque and load conditions. These materials can be reinforced with additives or fillers to enhance their mechanical properties and increase their load-bearing capacity.

It’s important to note that when designing with plastic gears, engineers must carefully consider factors such as gear size, tooth geometry, material selection, and operating conditions. Reinforcement techniques, such as using metal inserts or reinforcing fibers, may be employed to improve the strength and load-bearing capabilities of plastic gears in certain applications.

In high torque or heavy-load applications, metal gears, particularly those made from steel or other high-strength alloys, are generally preferred due to their superior strength and durability. Metal gears offer higher load capacities, better resistance to deformation, and increased resistance to wear under extreme conditions.

Ultimately, the suitability of plastic gears for high torque and load conditions depends on the specific requirements of the application and the trade-off between the benefits of plastic gears, such as weight reduction and noise reduction, and the higher load-bearing capabilities of metal gears.

It’s recommended to consult with gear manufacturers or mechanical engineers to determine the most appropriate gear material and design for a particular application, especially when high torque and load conditions are expected.

plastic gear

What are the factors affecting the durability of plastic gears?

The durability of plastic gears can be influenced by various factors. Here’s a detailed explanation of these factors:

1. Material Selection: The choice of plastic material is a critical factor affecting the durability of plastic gears. Different plastic materials have varying mechanical properties, including strength, stiffness, impact resistance, and wear resistance. Selecting a material with suitable properties for the specific application is essential to ensure long-term durability.

2. Load and Stress: The magnitude and distribution of the applied load significantly impact the durability of plastic gears. Excessive loads or high stress concentrations can lead to deformation, fatigue, or even failure of the gear teeth. Proper consideration of the anticipated loads and stress distribution is crucial during the design phase to ensure that the gears can withstand the expected operating conditions.

3. Operating Speed: The rotational speed at which the plastic gears operate can affect their durability. Higher speeds can generate more heat due to friction, potentially leading to thermal degradation or wear. The material selection and design should account for the anticipated operating speeds to ensure that the gears can withstand the associated stresses and temperature rise without compromising their durability.

4. Lubrication: Proper lubrication is vital for reducing friction, minimizing wear, and enhancing the durability of plastic gears. Insufficient or improper lubrication can result in increased friction, leading to accelerated wear and potential gear failure. The selection of suitable lubricants and appropriate lubrication methods is essential to ensure optimal performance and durability.

5. Environmental Conditions: The environmental conditions in which plastic gears operate can impact their durability. Factors such as temperature extremes, humidity, exposure to chemicals or UV radiation, and presence of abrasive particles can degrade the plastic material over time. It’s important to consider the anticipated environmental conditions and select a plastic material that offers sufficient resistance to these factors.

6. Gear Design: The design of plastic gears can greatly influence their durability. Factors such as tooth profile, gear geometry, clearances, and load distribution should be optimized to minimize stress concentrations, prevent excessive wear, and ensure even load distribution across the gear teeth. Proper design considerations, including appropriate fillets, reinforcements, and tooth profiles, can improve the durability of plastic gears.

7. Manufacturing Quality: The quality of the manufacturing process and the precision of the gear manufacturing can impact its durability. Inadequate manufacturing processes or poor quality control can result in dimensional inaccuracies, surface defects, or material inconsistencies that can compromise the gear’s durability. Ensuring high-quality manufacturing practices and inspections is essential to maintain the durability of plastic gears.

8. Maintenance and Service Life: The maintenance practices and service life of plastic gears can affect their durability. Regular inspection, proper lubrication, and timely replacement of worn or damaged gears can help extend their lifespan. Neglecting maintenance or operating gears beyond their intended service life can lead to accelerated wear and reduced durability.

By considering these factors, such as material selection, load and stress, operating speed, lubrication, environmental conditions, gear design, manufacturing quality, and maintenance practices, it’s possible to optimize the durability of plastic gears and ensure their long-term performance.

plastic gear

What industries commonly use plastic gears?

Plastic gears find applications in various industries due to their unique properties and advantages. Here’s a detailed explanation of the industries that commonly use plastic gears:

  • Automotive: Plastic gears are used in automotive applications such as power windows, seat adjusters, HVAC systems, windshield wipers, and various motor-driven mechanisms. Their lightweight nature, noise reduction capabilities, and corrosion resistance make them suitable for these applications.
  • Consumer Electronics: Plastic gears are used in consumer electronics devices like printers, scanners, cameras, and audio equipment. Their lightweight construction, low noise generation, and design flexibility make them ideal for compact and noise-sensitive applications.
  • Medical: Plastic gears are utilized in medical devices and equipment such as pumps, lab instruments, diagnostic devices, and surgical equipment. Their corrosion resistance, lubricity, and ability to be sterilized make them suitable for medical environments.
  • Office Equipment: Plastic gears are commonly found in office equipment like printers, photocopiers, scanners, and shredders. Their low noise operation, lightweight construction, and cost-effectiveness make them popular choices in these applications.
  • Industrial Machinery: Plastic gears are used in various industrial machinery applications, including packaging equipment, conveyor systems, material handling equipment, and small gearboxes. Their self-lubricating properties, corrosion resistance, and noise reduction capabilities make them suitable for these industrial environments.
  • Toys and Games: Plastic gears are extensively used in toys, hobbyist models, and games. Their lightweight nature, cost-effectiveness, and ease of customization allow for the creation of intricate moving parts in these recreational products.
  • Aerospace: Plastic gears are used in certain aerospace applications, particularly in non-critical systems such as cabin equipment, small actuators, and control mechanisms. Their lightweight construction and noise reduction characteristics are advantageous in aerospace applications.
  • Telecommunications: Plastic gears find applications in telecommunications equipment such as routers, switches, and communication devices. Their lightweight design, noise reduction properties, and cost-effectiveness make them suitable for these applications.

These are just a few examples of the industries that commonly use plastic gears. The versatility, cost-effectiveness, design flexibility, and specific performance characteristics of plastic gears make them valuable components in numerous applications across various sectors.

China OEM Customized Flat Head Phillips Plastic Nylon Screw & Nylon Gear raw gearChina OEM Customized Flat Head Phillips Plastic Nylon Screw & Nylon Gear raw gear
editor by CX 2024-04-15

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