Product Description

Customized Plastic Injection Products Components Auto Parts Machine Parts Plastic Gear

Size:

(L)1200mm x (W)1000mm x (H)150mm

Quantity

208pcs in 20FT

  480pcs in 40FT

556pcs in 40HQ

Loading Capacity:

Static

6000 kgs

 

Dynamic

1500 kgs

 

Racking

800  kgs

Quality Standard:

– GB/T15234-94 national standards

– ISO 9001:2008

– ISO 14001:2004

– SGS: RoHS standard

Others:

– 4-way Forklift

– One-time design injection

– Rubber grommets inserted to prevent slippage

Temperature

Within -40ºC ~ +60ºC (HDPE/PP).

Apply to:

Logistic, Storage, Warehouse stacking


We also can OEM small plastic parts

Plastic Injection Moulding
 Our Service:  
1. Our factory has made various high precision plastic injection moulding for Residential gasmeter,
Commercial gasmeters and Industrial gasmeters, as per customer’s drawing or sample,
2.  From prototype making,mold design,mold making,plastic injection moulding,printing/painting, to assembly,all in our factory.
Our advantage for mold:  
Mold Material:    S136, SKD61,H13,SKD11,2738,718,etc, 
High hardness alloy steel with heat treatment,wear resistance,corrosion resistance.
Mold Base:  LKM,HASCO,DME,etc.   
Mold Cavity:  Single-cavity or Multi-cavit,as per customers requirement and part structure.
Mold Life:  300,000 shots, 1,000,000 shots .                  
Runner:  Hot runner, Cold runner, as per customers requirement and part structure.
Software: UG,Proe,Solidworks,AutoCad,etc.
Technology Team: Designers and professional mold engineers with 20-years-experience.
Equipments:  CNC,  EDM, precision grinder,milling machine,driller,wire cutting  machine,etc
Our advantage for Precison Plastic Parts:
Part Material: Normal Plastic:  PP,PE,EVA,PS;
Plastic:  PA,PA6,PA66,PC+ABS,PA46,PA+60%GF,PC,ABS,POM, 
PBT,TPU,TUR;
High Enginering Plastic:  PEEK,PPS,PPO,PEI,PES,PLA,LCP,antistatic plastic,etc.                   
Part Size:       Micro Size: 3*3*3(mm)
Medium size:400*300*250(MM)     
Part Surface: Polishing/smooth,Texture/frosted,Printing,Painting,Plating.     
Part Color: Nature,white,black,red,yellow,blue,green, as per your requirment.
Appliance Filed: Electronic products,industrial product, household product,medical device,petrochemical,
auto,aerospace,home appliances, LED lamp parts,agriculture parts,etc.
Equipments: Full automatic injection machines from 60T to 250T–10 sets,ultrasonic welder.
QC Equipments: Callipers,Projector.
Export Market: Mainly export to Europe,North America,Australia, also to Middle East,South America,Asia.
Our principle: Take quality as the first consideration,with sincere service,low price,prompt delivery.
Delivery Time: 5–30 days,as per your qty and mold cavity.        

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Customized
Hardness: Soft Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Plastic
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

plastic gear

How do you choose the right type of plastic material for specific applications?

Choosing the right type of plastic material for specific applications requires careful consideration of various factors. Here’s a detailed explanation of the process:

1. Identify Application Requirements: Begin by understanding the specific requirements of the application. Consider factors such as temperature range, chemical exposure, mechanical stress, electrical properties, dimensional stability, and regulatory compliance. This initial assessment will help narrow down the suitable plastic material options.

2. Research Plastic Material Properties: Conduct thorough research on different types of plastic materials and their properties. Consider factors such as mechanical strength, thermal stability, chemical resistance, electrical conductivity, impact resistance, UV stability, and food safety approvals. Plastic material datasheets and technical resources from manufacturers can provide valuable information.

3. Evaluate Material Compatibility: Assess the compatibility of the plastic material with the surrounding environment and other components in the system. Consider the potential for chemical reactions, galvanic corrosion, thermal expansion, and any specific requirements for mating surfaces or interfaces. Ensure the selected material is compatible with the intended operating conditions.

4. Consider Manufacturing Process: Evaluate the manufacturing process involved in producing the desired component or product. Different plastic materials may have specific requirements or limitations for processes such as injection molding, extrusion, blow molding, or machining. Ensure the chosen material is compatible with the selected manufacturing method and can meet the desired quality and production efficiency.

5. Assess Cost and Availability: Consider the cost and availability of the plastic material. Some specialty or high-performance plastics may be more expensive or have limited availability compared to more common materials. Evaluate the cost-effectiveness and feasibility of using the selected material within the project’s budget and timeline.

6. Consult with Material Experts: If necessary, consult with material experts, engineers, or suppliers who have expertise in plastic materials. They can provide valuable insights and recommendations based on their experience and knowledge of specific applications. Their input can help ensure the optimal material selection for the intended use.

7. Perform Prototype and Testing: Before finalizing the material selection, it’s advisable to produce prototypes or conduct testing using the chosen plastic material. This allows for verification of the material’s performance, dimensional accuracy, strength, durability, and other critical factors. Iterative testing and evaluation can help refine the material selection process if needed.

By following these steps and considering the application requirements, material properties, compatibility, manufacturing process, cost, and expert advice, it’s possible to choose the most appropriate plastic material for specific applications. Proper material selection is crucial for ensuring optimal performance, longevity, and safety in various industries and products.

plastic gear

Can plastic gears be used in automotive applications?

Yes, plastic gears can be used in automotive applications. Here’s a detailed explanation:

Plastic gears have several advantages that make them suitable for certain automotive applications. They are lightweight, have good wear resistance, offer design flexibility, and can operate with low noise levels. However, it’s important to consider the specific requirements and limitations of automotive applications before using plastic gears.

1. Non-load Bearing Applications: Plastic gears are commonly used in non-load bearing applications within automotive systems. These include applications such as instrument clusters, HVAC systems, seat adjustments, and interior components. In these cases, the gears are subjected to relatively low loads and can effectively perform their functions while offering benefits such as weight reduction and cost efficiency.

2. Auxiliary Systems: Plastic gears can also be used in auxiliary systems of vehicles, such as windshield wipers, window regulators, and sunroof mechanisms. These systems typically operate at lower loads and speeds compared to primary powertrain components. Plastic gears can provide reliable performance in these applications while contributing to weight reduction and improved fuel efficiency.

3. Noise and Vibration: Plastic gears have inherent damping properties that can help reduce noise and vibration in automotive applications. This is particularly advantageous in areas where noise reduction is a priority, such as electric window mechanisms or HVAC systems. Plastic gears can contribute to a quieter and more comfortable driving experience.

4. Design Flexibility: Plastic gears offer design flexibility, allowing for complex shapes and customization to meet specific automotive requirements. They can be molded with precision to achieve intricate gear profiles and optimize gear performance. The flexibility in design can lead to improved efficiency, reduced weight, and space-saving advantages in automotive systems.

5. Material Selection: The selection of the appropriate plastic material is crucial for automotive applications. Certain plastic materials, such as engineering thermoplastics like POM (polyoxymethylene) or PA (polyamide), offer higher strength, rigidity, and wear resistance compared to standard plastics. These materials can withstand the demands of automotive environments, including temperature variations and exposure to chemicals or oils.

6. Load-Bearing Applications: While plastic gears are commonly used in non-load bearing or low-load applications within the automotive industry, they may have limitations in high-load or high-torque applications. Metal gears, such as steel or cast iron, are generally preferred for primary powertrain components such as transmissions and differential systems, where higher strength and durability are required to handle the significant loads and forces involved.

7. Environmental Considerations: Automotive applications can expose gears to various environmental factors such as temperature extremes, humidity, UV radiation, and exposure to chemicals or oils. The selected plastic material should have good resistance to these environmental conditions to ensure long-term durability and performance.

In summary, plastic gears can be successfully used in certain automotive applications, particularly in non-load bearing or low-load scenarios, as well as in auxiliary systems. They offer advantages such as weight reduction, design flexibility, and noise reduction. However, when considering the use of plastic gears in automotive applications, it’s important to carefully evaluate the specific requirements, loads, environmental conditions, and material selection to ensure optimal performance and durability.

plastic gear

What are the advantages of using plastic gears in machinery?

Plastic gears offer several advantages when used in machinery. Here’s a detailed explanation of the advantages of using plastic gears:

  • Lightweight: Plastic gears are significantly lighter in weight compared to metal gears. This lightweight characteristic is particularly beneficial in applications where weight reduction is important, as it can contribute to energy efficiency, lower inertia, and reduced wear on supporting components.
  • Low Noise and Vibration: Plastic gears have inherent damping properties, which help reduce noise and vibration levels during operation. The ability to absorb and dissipate vibrations leads to quieter machinery, making plastic gears suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment.
  • Corrosion Resistance: Certain plastic materials used in gear manufacturing exhibit excellent resistance to corrosion and chemicals. This makes plastic gears suitable for applications in corrosive environments, where metal gears may suffer from degradation or require additional protective coatings.
  • Self-Lubrication: Some plastic materials used for gear manufacturing have self-lubricating properties. These materials can reduce friction and wear between gear teeth, eliminating the need for external lubrication. Self-lubricating plastic gears can simplify maintenance requirements and reduce the risk of lubricant contamination or leakage in machinery.
  • Cost-Effective: Plastic gears can be more cost-effective compared to metal gears, especially in large-scale production. Plastic materials are often less expensive than metals, and the manufacturing processes for plastic gears can be more efficient, resulting in lower overall production costs. This cost advantage makes plastic gears an attractive option for applications where budget considerations are important.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. Plastic materials can be easily molded into complex shapes, allowing for the creation of custom gear profiles and tooth geometries. This design flexibility enables gear optimization for specific applications, improving performance, efficiency, and overall machinery design.
  • Electrical Insulation: Plastic gears provide electrical insulation properties, which can be advantageous in machinery where electrical or electronic components are in close proximity to the gears. The electrical insulation helps prevent the risk of electrical short circuits or interference caused by metal gears coming into contact with conductive parts.

It’s important to note that while plastic gears offer unique advantages, they also have limitations. They may not be suitable for applications requiring extremely high torque, high temperatures, or where precise positioning is critical. The selection of plastic gears should consider the specific requirements of the machinery and the mechanical properties of the chosen plastic material.

China manufacturer Customized Plastic Injection Products Components Auto Parts Machine Parts Plastic Gear raw gearChina manufacturer Customized Plastic Injection Products Components Auto Parts Machine Parts Plastic Gear raw gear
editor by CX 2023-09-25

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Plastic Spur Gears

As one of the plastic spur gears manufacturers, suppliers, and exporters of mechanical products, We offer plastic spur gears and many other products.

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