Product Description

We are a professional company in bulk material handling, transportation, storage, processing, accessory equipment design, integration and manufacturing. We can provide a complete set of solutions. Thank you for reading the information and welcome to purchase! Welcome to agent distribution!

Brief introduction of the company’s manufacturing capacity
The company’s headquarters, technology and sales are located in Lingang New Area of China (ZheJiang ) pilot free trade zone,The company’s manufacture base is located in Xihu (West Lake) Dis. county, ZHangZhoug Province, which is known as “the most beautiful county in China”. It is 65 kilometers away from HangZhou city and 60 kilometers away from Qiandao Lake. The transportation to Xihu (West Lake) Dis. county from other places is very convenient. No matter by railway, highway or waterway. The manufacture base has a total plant area of around 30000 square CHINAMFG and workshop is equipped with more than 300 sets of various advance manufacture equipment, including 20 sets of CNC precision vertical lathe MODEL: SMVTM12000×50/150, CNC vertical lathe MODEL:DVT8000×30/32, CNC horizontal lathe, MODEL: CK61315×125/32, CNC horizontal lathe MODEL:CK61200×80/32, CNC Grounding boring and milling machine MODEL:TJK6920,etc.Most of the parts are machined by using CNC machine equipment. Theis is a hot treatment CHINAMFG with size 10.5m×8m×8m. The manufacture base also equipped with lifting capacity of 25t, 50t, 100t, 200t overhead crane to handle heavy workpiece and assembly work.

Metalworking equipment

  Name of equipment Model number Quantity SCOPE of application
A  Lathes      
1 Vertical Lathe Numerical control 1 Φ 12000
2 Vertical Lathe Numerical control 1 Φ 8000
3 Vertical Lathe   1 Φ 1600
4 Vertical Lathe C5112A 1 Ф 1250
5 Horizontal Lathe Numerical control 1 CK61315×12×100T
6 Horizontal Lathe CW61200 1 Ф 2000×8000
7 Horizontal Lathe CW61160 1 Ф 1600×6500
8 Horizontal Lathe CW6180 2 Ф 800×3000
9 Horizontal Lathe CW61125 2 Ф 1250×5000
10 Horizontal Lathe (remodel) CW62500 2 Ф 2800×6000
11 Common Lathe CY6140 3 Ф 400×1000
12 Common Lathe  CA6140 3 Ф 400×1500
13 Common Lathe C620 2 Ф 400×1400
14 Common Lathe C616 1 Ф 320×1000
15 Common Lathe C650 1 Ф 650×2000
B Drilling machine      
1 Radial drilling machine Z3080 3 Ф 80×2500
2 Radial drilling machine Z3040 2 Ф 60×1600
3 Universal drilling machine ZW3725 3 Ф 25×880
C Planing machine      
1  Shaper B665 1 L650
2 Hydraulic Shaper B690 1 L900
3 Gantry Planer HD–16 1 L10000×B1600
D Milling Machine      
1 4 Coordinate Milling Machine Numerical control 1 2500×4000
2 Gantry milling machine Numerical contro 1 16mx5mx3m
3 Gantry milling machine Numerical contro 1 12mx4mx2.5m
4 Gantry milling and boring machine  Numerical contro 1 Φ 250 
5 Vertical Milling Machine XS5054 1 1600×400
6 Horizontal Milling Machine C62W 1 1250×320
7 Horizontal Milling Machine  X60 1 800×200
8 Gantry milling machine X2014J 1 L4000×B1400
9 Gantry milling machine X2571J 1 L3000×B1000
10 Floor end milling TX32-1 1 L1500×H800
E Grinding machine      
1 External Grinder M131W 1 Ф 300×1000
2 External Grinder M1432B 1 Ф 320×15000
3 Surface Grinder M7130 1 L 1000×300
4 Tool grinder M6571C 1 Ф 250
F Boring machine      
1 Floor-standing milling and boring machine TJK6920 1 X12000 × Y4500 × Z1000
2 Boring machine TSPX619 1 Ф 1000
3 Boring machine T616 1 Ф 800
4 Boring machine T611 1 Ф 800
G Slotted bed      
1 Slotted bed B5032 1 H320
H Other machine tools      
1 Gear hobbing machine Y3150 1 Ф 500  M=6
2 Hacksaw machine G7571 1 Ф 220

Products and services available
Material handling equipment

Storage equipment

Conveying equipment

Feeding equipment

Component of conveying system

Belt conveyor parts

Large and medium sized finishing parts

If you need above products, please contact us!

 
  

                                                                                                           ZheJiang Sunshine Industrial Technology Co. , Ltd. 
 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Customization
Hardness: Customization
Gear Position: Customization

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spur gear

Can spur gears be used in precision manufacturing equipment?

Yes, spur gears can be used in precision manufacturing equipment. Here’s a detailed explanation:

Precision manufacturing equipment requires high accuracy, repeatability, and reliability to produce intricate and precise components. While other gear types like helical gears or bevel gears are commonly used in precision applications, spur gears can also be suitable in certain scenarios.

1. Low-Speed Applications:

Spur gears are well-suited for low-speed applications where high precision is required. In precision manufacturing equipment, such as milling machines, lathes, or grinding machines, where controlled and precise rotational motion is essential, spur gears can provide the necessary power transmission with accuracy.

2. Linear Actuators and Positioning Systems:

Spur gears can be used in linear actuators and positioning systems within precision manufacturing equipment. These systems require precise movement control, and spur gears can convert rotary motion into linear motion accurately. By incorporating precision-ground spur gears with proper backlash control, highly accurate positioning can be achieved.

3. Tooling Systems:

Spur gears are employed in tooling systems used in precision manufacturing equipment, such as indexing heads and rotary tables. These systems enable precise and repeatable positioning of workpieces or cutting tools. Spur gears with high precision tooth profiles and low backlash are utilized to ensure accurate tool positioning and consistent machining results.

4. Measuring and Inspection Equipment:

In precision manufacturing, gear systems are also utilized in measuring and inspection equipment. Spur gears can be incorporated into gear trains within instruments like coordinate measuring machines (CMMs) or optical comparators to translate linear or rotary motion into precise measurement data. The gear systems in these instruments require minimal backlash and high accuracy to ensure accurate measurements.

5. Customized Gear Systems:

In some cases, precision manufacturing equipment may require custom-designed gear systems to meet specific application requirements. Spur gears can be tailored and optimized for these custom gear systems, taking into account factors like gear tooth profile, material selection, and gear geometry. This allows for the creation of highly precise and specialized gear systems.

While spur gears have advantages in precision manufacturing equipment, it’s important to consider their limitations. Due to their design, spur gears may produce more noise and vibration compared to other gear types. Additionally, they are generally not suitable for high-speed or high-torque applications that demand continuous and smooth power transmission.

Overall, spur gears can be successfully used in precision manufacturing equipment for specific applications that require low-speed, precise motion control, accurate positioning, and measurement capabilities. Proper gear selection, high-quality manufacturing, and careful system integration are key to achieving the desired precision and performance in these gear applications.

spur gear

Can you provide examples of machinery that use spur gears?

Spur gears are widely used in various machinery and mechanical systems due to their simplicity, efficiency, and versatility. Here are some examples of machinery and equipment that commonly utilize spur gears:

  • Automotive Industry: Spur gears are found in various automotive applications, including manual transmissions, differential gears, and starter motors. They are used to transmit power and torque efficiently in these systems.
  • Mechanical Clocks and Watches: Traditional mechanical clocks and watches often utilize spur gears to transfer rotational motion from the mainspring to the hour, minute, and second hands. These gears play a crucial role in accurate timekeeping.
  • Printing Presses: Spur gears are employed in printing presses to synchronize the movement of different components, such as rollers and paper feed mechanisms. They ensure precise and coordinated operation during the printing process.
  • Industrial Machinery: Many types of industrial machinery rely on spur gears, including conveyors, packaging equipment, textile machinery, and machine tools. Spur gears help transmit power and control the movement of various components in these machines.
  • Power Plants: Spur gears can be found in power generation facilities, such as steam turbines and gas turbines. They help transfer rotational motion from the turbine shaft to the generator shaft, enabling the production of electrical power.
  • Agricultural Equipment: Agricultural machinery, such as tractors, combines, and harvesters, often utilize spur gears in their drive systems. These gears help transmit power from the engine to the wheels or other operational components.
  • Robotics and Automation Systems: Spur gears are commonly used in robotics and automation systems to transmit power and control the movement of robotic arms, conveyor systems, and other mechanical components.
  • Power Tools: Many power tools, including drills, saws, and grinders, incorporate spur gears in their gearboxes. These gears help increase torque and provide the necessary speed reduction for efficient tool operation.

These examples represent just a few of the many applications where spur gears are utilized. Spur gears’ simplicity, cost-effectiveness, and ability to handle high load capacities make them suitable for a wide range of machinery and mechanical systems in various industries.

It’s important to note that different gear types, such as helical gears, bevel gears, or planetary gears, may also be used in conjunction with spur gears or in different applications depending on specific requirements and design considerations.

spur gear

How do you choose the right size spur gear for your application?

Choosing the right size spur gear for your application requires careful consideration of various factors. Here’s a detailed explanation of the steps involved in selecting the appropriate size spur gear:

  1. Determine the Required Torque: Start by determining the torque requirements of your application. Calculate or estimate the maximum torque that the gear will need to transmit. Consider factors such as the power input, speed, and load conditions to determine the required torque.
  2. Identify the Speed Requirements: Determine the desired rotational speed or RPM (revolutions per minute) for your application. This will help in selecting a gear with the appropriate pitch diameter and tooth configuration to achieve the desired speed.
  3. Consider the Load Conditions: Evaluate the expected load conditions, including the magnitude and direction of the load. Determine if the load is constant or variable, and if it involves shock loads or cyclic loading. This will impact the gear’s durability and load-carrying capacity.
  4. Calculate the Pitch Diameter: Based on the torque and speed requirements, calculate the pitch diameter of the spur gear. The pitch diameter is determined by the formula: Pitch Diameter = (2 x Torque) / (Pressure Angle x Allowable Tooth Shear Stress).
  5. Select the Module Size: Choose an appropriate module size based on the gear size and application requirements. The module size determines the tooth size and spacing. Smaller module sizes are used for fine tooth profiles and higher precision, while larger module sizes are suitable for heavier loads and higher torque applications.
  6. Determine the Number of Teeth: Based on the pitch diameter and module size, calculate the number of teeth required for the gear. Ensure that the gear has an adequate number of teeth for smooth operation, load distribution, and sufficient contact ratio.
  7. Consider Space Constraints: Evaluate the available space and mounting requirements in your application. Ensure that the selected gear size can fit within the available space and can be properly mounted on the shaft or gearbox.
  8. Choose the Material: Consider the operating conditions, such as temperature, humidity, and presence of corrosive substances, to select the appropriate material for the spur gear. Common materials include steel, cast iron, brass, and plastic. Choose a material that offers the necessary strength, wear resistance, and durability for your specific application.
  9. Consider Additional Design Features: Depending on your application requirements, you may need to consider additional design features such as profile shift, hub configuration, and surface treatments. Profile shift can optimize gear performance, while specific hub configurations and surface treatments may be necessary for proper mounting and enhanced durability.

It’s important to note that gear selection is a complex process, and it may require consultation with gear manufacturers or experts in the field. They can provide guidance based on their expertise and assist in selecting the most suitable spur gear for your specific application.

By thoroughly considering factors such as torque requirements, speed, load conditions, pitch diameter, module size, number of teeth, space constraints, material selection, and additional design features, you can choose the right size spur gear that meets the demands of your application in terms of performance, durability, and efficiency.

China Good quality Customized Professional Manufacturer Stainless Steel CNC Machining Service Wheel Spur Gear with Best SalesChina Good quality Customized Professional Manufacturer Stainless Steel CNC Machining Service Wheel Spur Gear with Best Sales
editor by CX 2023-11-29

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Plastic Spur Gears

As one of the plastic spur gears manufacturers, suppliers, and exporters of mechanical products, We offer plastic spur gears and many other products.

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Manufacturer supplier exporter of plastic spur gears.

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