Product Description

Equipment Blank Forging (DH015) Wheel Forging Vessel Wheels Cast gear cast

1.Forged SHAFT,forged RINGforged BLOCKforged FLANGE.

Pipe sheet,gear ring,slewing bearing ring…most of forging parts.

Forged steel flanges/carbon steel flanges/stainless steel flanges.

two.Material: 4130, 4140, 4317, 4142, 4340, UNS440, 34CrNi3Mo,25Cr2Ni4MOV, 18CrNiMo5, 30CrMo, 9Cr2Mo, 9Cr2W, 9Cr3Mo, 60CrMoV etc.

3.Dual certified to ASME/ASTM SA/A182 and EN15712-5 or DIN17440 

4.PED-AD 2000-Merkblatt W0

 Name:   Forging
 Raw substance:   Carbon/stainless/alloy
 Min dimensions:   
 Max dimensions:   Ø 5000
 Min excess weight:  
 Max weight:   30000kg
 Heat treatment:  Normalize/Quench/tempering

Organization Profile:

DHDZ China are manufacturer of the High Quality Steel Flanges and Forgings based on different standards: ASME, JIS, BS, ISO, DIN, EN, SABs etc.   
Flanges covers Weld Neck, Slip On,  Threaded, Lap Joint, Socket Weld, Blind, Orifice, Loose, Plate, Oval, Wind Power Flange, Tube Sheet, other Customized Flanges.     

Forgings covers Blocks, Disks, Rings, Cylinders, Shafts, Tubes, Bars, other Customized forgings, etc..     

Main Mateirals: Carbon Steel, Stainless Steel and Alloy steels  

International Standards: ASME, JIS, DIN, GB, BS, EN, AS, SABS, etc.    

Standardization and Customization are both our advantages.    

 

Certification: ISO system, PED certificates, TUV certified.     

Nearly 20 years experience   

clients from more than 15 Countries in EU, USA, Gulf area, UK, South America, AU, Asia, etc..    

We will do our best to support you no matter big or small you are!
  

three. SPECIFICATION Specifics: 
 

Material Carbon steel ASTM A105, A350 LF1, LF2, LF3, LF6, CL1/CL2, A694 F52, F60, F65, F70 A516 Gr. 60, 70 BS-EN 15712-2 P245GH, P280GH EN15712-4 P355NH, P355QH EN15713 P250GH, P265GH DIN 17243 C22.8 VD-TUEV350/3 C21 GB/T 1591 Q345B, Q420B NB/T 47008 16Mn,twenty# BS 15710-2 S235JRG2
Stainless steel ASTM A182 F304/304L, F316/316L, F316H, F304H, F321H, F310, F316Ti
NB/T 47571 S30403, S30408, S31603, S31608, S32168
BS-EN 15712-5 1.4301, 1.4307, 1.4404, 1.4541, 1.4571
Alloy steel ASTM A182 F95, F9, F11, F12, F22,F91,F51,F53,F55,F60,F44,and so forth.
NB/T 47008 15CrMo, 12Cr1MoV, 1Cr5Mo
GB/T 3077 42CrMo, 30CrMo, 35CrMo 
  C-276/UNS N15716 ASTM B575/ASME SB-575,ASTM B574/ASME SB-574,ASTM B622/ASME SB-622,ASTM B619/ASME SB-619,ASTM B366/ASME SB-366,ASTM B564/ASME SB-564
Dimension Standard
(DN15-DN4000mm)
ANSI & ASWE (class one hundred fifty-2500) B16.5, B16.47, B16.48
DIN (6-40bar) DIN2527, 2573, 2576, 2630-2638, 2627-2629, 2565-2569
JIS (5K -30K) JIS B2202, 2210, 2220
BS EN1092-1 (6-40Bar) sort 01, kind 02, type 03, variety 04, variety 05, variety 11, kind 12, kind thirteen, type 21, and so on.
other folks MSS SP44, AWWA C207, API 6A, API 16A, AS 2129, GB/T9119, JB/T 74, HG/T2571, 20615, SH 3406, Q/GDW 705, and so on.. other equal standards, and customization with drawings
TYPE 1.Flat flange  2.Blind flange  3.Slip on 4.Lap joint flange 5.Welding neck Flange
6.Socket welding 7.Threaded flange  8.Long welding neck flange. and many others.
Connection Raised Face, Flat Experience, Ring Type Joint, Lap-Joint Experience, Huge Male-Woman, Tiny Male-Feminine, Big Tongue, Groove, Small-Tongue, Groove, etc
Dimension 1/2″-a hundred”
Package 1.>Standard export packaging (Plywood Case Of Outdoors,Plastic Fabric Of Within).
2:As Customers’ Needs
Certificate TUV,ISO9001:2015
Programs Water operates, Shipbuilding market, Petrochemical & Gasoline business, Energy business, Valve market,and general pipes connecting projects etc.

4. Creation process: 

five. Packages:


six. High quality Certificates: 

7. Machineries and screening equipments

8. Our Staff: 

US $50-5,000
/ Piece
|
1 Piece

(Min. Order)

###

Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Application: Machinery Parts
Material: Steel
Heat Treatment: Normalizing

###

Customization:

###

 Name:   Forging
 Raw material:   Carbon/stainless/alloy
 Min size:   
 Max size:   Ø 5000
 Min weight:  
 Max weight:   30000kg
 Heat treatment:  Normalize/Quench/tempering

###

Material Carbon steel ASTM A105, A350 LF1, LF2, LF3, LF6, CL1/CL2,; A694 F52, F60, F65, F70; A516 Gr. 60, 70; BS-EN 10222-2 P245GH, P280GH; EN10222-4 P355NH, P355QH; EN10273 P250GH, P265GH; DIN 17243 C22.8; VD-TUEV350/3 C21; GB/T 1591 Q345B, Q420B; NB/T 47008 16Mn,20#; BS 10250-2 S235JRG2;
Stainless steel ASTM A182 F304/304L, F316/316L, F316H, F304H, F321H, F310, F316Ti;
NB/T 47010 S30403, S30408, S31603, S31608, S32168;
BS-EN 10222-5 1.4301, 1.4307, 1.4404, 1.4541, 1.4571;
Alloy steel ASTM A182 F95, F9, F11, F12, F22,F91,F51,F53,F55,F60,F44,etc.
NB/T 47008 15CrMo, 12Cr1MoV, 1Cr5Mo;
GB/T 3077 42CrMo, 30CrMo, 35CrMo; 
  C-276/UNS N10276 ASTM B575/ASME SB-575,ASTM B574/ASME SB-574,ASTM B622/ASME SB-622,ASTM B619/ASME SB-619,ASTM B366/ASME SB-366,ASTM B564/ASME SB-564
Dimension Standard
(DN15-DN4000mm)
ANSI & ASWE (class 150-2500) B16.5, B16.47, B16.48;
DIN (6-40bar) DIN2527, 2573, 2576, 2630-2638, 2627-2629, 2565-2569;
JIS (5K -30K) JIS B2202, 2210, 2220;
BS EN1092-1 (6-40Bar) type 01, type 02, type 03, type 04, type 05, type 11, type 12, type 13, type 21, etc.
others MSS SP44, AWWA C207, API 6A, API 16A, AS 2129, GB/T9119, JB/T 74, HG/T20592, 20615, SH 3406, Q/GDW 705, etc.. other equivalent standards, and customization with drawings;
TYPE 1.Flat flange  2.Blind flange  3.Slip on 4.Lap joint flange 5.Welding neck Flange
6.Socket welding 7.Threaded flange  8.Long welding neck flange. etc.
Connection Raised Face, Flat Face, Ring Type Joint, Lap-Joint Face, Large Male-Female, Small Male-Female, Large Tongue, Groove, Small-Tongue, Groove, etc
Size 1/2"-100"
Package 1.>Standard export packaging (Plywood Case Of Outside,Plastic Cloth Of Inside).
2:As Customers’ Requirements
Certificate TUV,ISO9001:2015;
Applications Water works, Shipbuilding industry, Petrochemical & Gas industry, Power industry, Valve industry,and general pipes connecting projects etc.
US $50-5,000
/ Piece
|
1 Piece

(Min. Order)

###

Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Application: Machinery Parts
Material: Steel
Heat Treatment: Normalizing

###

Customization:

###

 Name:   Forging
 Raw material:   Carbon/stainless/alloy
 Min size:   
 Max size:   Ø 5000
 Min weight:  
 Max weight:   30000kg
 Heat treatment:  Normalize/Quench/tempering

###

Material Carbon steel ASTM A105, A350 LF1, LF2, LF3, LF6, CL1/CL2,; A694 F52, F60, F65, F70; A516 Gr. 60, 70; BS-EN 10222-2 P245GH, P280GH; EN10222-4 P355NH, P355QH; EN10273 P250GH, P265GH; DIN 17243 C22.8; VD-TUEV350/3 C21; GB/T 1591 Q345B, Q420B; NB/T 47008 16Mn,20#; BS 10250-2 S235JRG2;
Stainless steel ASTM A182 F304/304L, F316/316L, F316H, F304H, F321H, F310, F316Ti;
NB/T 47010 S30403, S30408, S31603, S31608, S32168;
BS-EN 10222-5 1.4301, 1.4307, 1.4404, 1.4541, 1.4571;
Alloy steel ASTM A182 F95, F9, F11, F12, F22,F91,F51,F53,F55,F60,F44,etc.
NB/T 47008 15CrMo, 12Cr1MoV, 1Cr5Mo;
GB/T 3077 42CrMo, 30CrMo, 35CrMo; 
  C-276/UNS N10276 ASTM B575/ASME SB-575,ASTM B574/ASME SB-574,ASTM B622/ASME SB-622,ASTM B619/ASME SB-619,ASTM B366/ASME SB-366,ASTM B564/ASME SB-564
Dimension Standard
(DN15-DN4000mm)
ANSI & ASWE (class 150-2500) B16.5, B16.47, B16.48;
DIN (6-40bar) DIN2527, 2573, 2576, 2630-2638, 2627-2629, 2565-2569;
JIS (5K -30K) JIS B2202, 2210, 2220;
BS EN1092-1 (6-40Bar) type 01, type 02, type 03, type 04, type 05, type 11, type 12, type 13, type 21, etc.
others MSS SP44, AWWA C207, API 6A, API 16A, AS 2129, GB/T9119, JB/T 74, HG/T20592, 20615, SH 3406, Q/GDW 705, etc.. other equivalent standards, and customization with drawings;
TYPE 1.Flat flange  2.Blind flange  3.Slip on 4.Lap joint flange 5.Welding neck Flange
6.Socket welding 7.Threaded flange  8.Long welding neck flange. etc.
Connection Raised Face, Flat Face, Ring Type Joint, Lap-Joint Face, Large Male-Female, Small Male-Female, Large Tongue, Groove, Small-Tongue, Groove, etc
Size 1/2"-100"
Package 1.>Standard export packaging (Plywood Case Of Outside,Plastic Cloth Of Inside).
2:As Customers’ Requirements
Certificate TUV,ISO9001:2015;
Applications Water works, Shipbuilding industry, Petrochemical & Gas industry, Power industry, Valve industry,and general pipes connecting projects etc.

Benefits and Uses of Miter Gears

If you’ve ever looked into the differences between miter gears, you’re probably wondering how to choose between a Straight toothed and Hypoid one. Before you decide, however, make sure you know about backlash and what it means. Backlash is the difference between the addendum and dedendum, and it prevents jamming of the gears, protects the mating gear surfaces, and allows for thermal expansion during operation.
gear

Spiral bevel gears

Spiral bevel gears are designed to increase efficiency and reduce cost. The spiral shape creates a profile in which the teeth are cut with a slight curve along their length, making them an excellent choice for heavy-duty applications. Spiral bevel gears are also hypoid gears, with no offsets. Their smaller size means that they are more compact than other types of right-angle gears, and they are much quieter than other types of gear.
Spiral bevel gears feature helical teeth arranged in a 90-degree angle. The design features a slight curve to the teeth, which reduces backlash while increasing flexibility. Because they have no offsets, they won’t slip during operation. Spiral bevel gears also have less backlash, making them an excellent choice for high-speed applications. They are also carefully spaced to distribute lubricant over a larger area. They are also very accurate and have a locknut design that prevents them from moving out of alignment.
In addition to the geometric design of bevel gears, CZPT can produce 3D models of spiral bevel gears. This software has gained widespread attention from many companies around the world. In fact, CZPT, a major manufacturer of 5-axis milling machines, recently machined a prototype using a spiral bevel gear model. These results prove that spiral bevel gears can be used in a variety of applications, ranging from precision machining to industrial automation.
Spiral bevel gears are also commonly known as hypoid gears. Hypoid gears differ from spiral bevel gears in that their pitch surface is not at the center of the meshing gear. The benefit of this gear design is that it can handle large loads while maintaining its unique features. They also produce less heat than their bevel counterparts, which can affect the efficiency of nearby components.

Straight toothed miter gears

Miter gears are bevel gears that have a pitch angle of 90 degrees. Their gear ratio is 1:1. Miter gears come in straight and spiral tooth varieties and are available in both commercial and high precision grades. They are a versatile tool for any mechanical application. Below are some benefits and uses of miter gears. A simple explanation of the basic principle of this gear type is given. Read on for more details.
When selecting a miter gear, it is important to choose the right material. Hard faced, high carbon steel is appropriate for applications requiring high load, while nylon and injection molding resins are suitable for lower loads. If a particular gear becomes damaged, it’s advisable to replace the entire set, as they are closely linked in shape. The same goes for spiral-cut miter gears. These geared products should be replaced together for proper operation.
Straight bevel gears are the easiest to manufacture. The earliest method was using an indexing head on a planer. Modern manufacturing methods, such as the Revacycle and Coniflex systems, made the process more efficient. CZPT utilizes these newer manufacturing methods and patented them. However, the traditional straight bevel is still the most common and widely used type. It is the simplest to manufacture and is the cheapest type.
SDP/Si is a popular supplier of high-precision gears. The company produces custom miter gears, as well as standard bevel gears. They also offer black oxide and ground bore and tooth surfaces. These gears can be used for many industrial and mechanical applications. They are available in moderate quantities from stock and in partial sizes upon request. There are also different sizes available for specialized applications.
gear

Hypoid bevel gears

The advantages of using Hypoid bevel and helical gears are obvious. Their high speed, low noise, and long life make them ideal for use in motor vehicles. This type of gear is also becoming increasingly popular in the power transmission and motion control industries. Compared to standard bevel and helical gears, they have a higher capacity for torque and can handle high loads with less noise.
Geometrical dimensioning of bevel/hypoid bevel gears is essential to meet ANSI/AGMA/ISO standards. This article examines a few ways to dimension hypoid bevel and helical gears. First, it discusses the limitations of the common datum surface when dimensioning bevel/helical gear pairs. A straight line can’t be parallel to the flanks of both the gear and the pinion, which is necessary to determine “normal backlash.”
Second, hypoid and helical gears have the same angular pitch, which makes the manufacturing process easier. Hypoid bevel gears are usually made of two gears with equal angular pitches. Then, they are assembled to match one another. This reduces noise and vibration, and increases power density. It is recommended to follow the standard and avoid using gears that have mismatched angular pitches.
Third, hypoid and helical gears differ in the shape of the teeth. They are different from standard gears because the teeth are more elongated. They are similar in appearance to spiral bevel gears and worm gears, but differ in geometry. While helical gears are symmetrical, hypoid bevel gears are non-conical. As a result, they can produce higher gear ratios and torque.

Crown bevel gears

The geometrical design of bevel gears is extremely complex. The relative contact position and flank form deviations affect both the paired gear geometry and the tooth bearing. In addition, paired gears are also subject to process-linked deviations that affect the tooth bearing and backlash. These characteristics require the use of narrow tolerance fields to avoid quality issues and production costs. The relative position of a miter gear depends on the operating parameters, such as the load and speed.
When selecting a crown bevel gear for a miter-gear system, it is important to choose one with the right tooth shape. The teeth of a crown-bevel gear can differ greatly in shape. The radial pitch and diametral pitch cone angles are the most common. The tooth cone angle, or “zerol” angle, is the other important parameter. Crown bevel gears have a wide range of tooth pitches, from flat to spiral.
Crown bevel gears for miter gear are made of high-quality materials. In addition to metal, they can be made of plastic or pre-hardened alloys. The latter are preferred as the material is less expensive and more flexible than steel. Furthermore, crown bevel gears for miter gears are extremely durable, and can withstand extreme conditions. They are often used to replace existing gears that are damaged or worn.
When selecting a crown bevel gear for a miter gear, it is important to know how they relate to each other. This is because the crown bevel gears have a 1:1 speed ratio with a pinion. The same is true for miter gears. When comparing crown bevel gears for miter gears, be sure to understand the radii of the pinion and the ring on the pinion.
gear

Shaft angle requirements for miter gears

Miter gears are used to transmit motion between intersecting shafts at a right angle. Their tooth profile is shaped like the mitre hat worn by a Catholic bishop. Their pitch and number of teeth are also identical. Shaft angle requirements vary depending on the type of application. If the application is for power transmission, miter gears are often used in a differential arrangement. If you’re installing miter gears for power transmission, you should know the mounting angle requirements.
Shaft angle requirements for miter gears vary by design. The most common arrangement is perpendicular, but the axes can be angled to almost any angle. Miter gears are also known for their high precision and high strength. Their helix angles are less than ten degrees. Because the shaft angle requirements for miter gears vary, you should know which type of shaft angle you require before ordering.
To determine the right pitch cone angle, first determine the shaft of the gear you’re designing. This angle is called the pitch cone angle. The angle should be at least 90 degrees for the gear and the pinion. The shaft bearings must also be capable of bearing significant forces. Miter gears must be supported by bearings that can withstand significant forces. Shaft angle requirements for miter gears vary from application to application.
For industrial use, miter gears are usually made of plain carbon steel or alloy steel. Some materials are more durable than others and can withstand higher speeds. For commercial use, noise limitations may be important. The gears may be exposed to harsh environments or heavy machine loads. Some types of gears function with teeth missing. But be sure to know the shaft angle requirements for miter gears before you order one.

China Gear Blank Forging (DH015) Wheel Forging Vessel Wheels Forged Gear Forged     manufacturer China Gear Blank Forging (DH015) Wheel Forging Vessel Wheels Forged Gear Forged     manufacturer
editor by czh 2023-01-30

Plastic Spur Gears

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