Product Description

UHMWPE CNC Machined Parts

We provide a wide range of UHMW machined parts. Whether your requirements are simple or complex, our experts have the ability to customized Design and Performance. The outstanding material properties of UHMW-PE allow machined parts to be used increasingly in the most challenging working conditions. 

UHMWPE (Ultra High Molecular Weight Polyethylene ) have an average molecular weight more than 3 million .

UHMWPE is a linear polyethylene that is made up extremely long chains of polyethylene which all align in 1 direction .

UHMW-PE is used in a wide variety application. Our main production are UHMWPE Rod, UHMWPE Sheet & UHMWPE Machined Parts with excellent quality and physical properties; also,in various shapes, e.g. Extruded Rod, Extruded Sheet,Extruded Tube & Machined Components according to customer’s demand.
 

Color 
 
Custom 
Shape 
 
Any Shape is ok ,please offer us accurate size or drawing 
Application 
 
Xihu (West Lake) Dis. rail ,machine part ,any place need plastic part 
 Size 
 
no kg limited ,mold manufacturing or cnc made , extruded or machined processing method

Properties :
Excellent performance on abrasion resistant
High impact strength
Excellent chemical resistant
Do not absorb moisture ,water and chemical liquid .
Food direct safty
Stress crack resistant 

Light weight

Excellent electrical properties

Non water absorption

Lowest coefficient of friction

Ease of fabrication

High Sliding & non-stick characteristic

 

Applications of UHMWPE plastic parts

Mechanical Engineering
Food and beverage industry : star gear, bearing bushing
Sports & Leisure : snowmobile parts
Conveyor Technology & Automation
Medical & Pharmaceutical
Transportation
Water Treatment
Chemical Processing: sealed fill plate, vacuum die box, sealing compound
Textile machinery: connector, numper block, eccentric wheel
Paper machinery: scraper blades, suction box cover, guide plate
Packaging machinery: guide rail, take-up housing, dead plate
General machinery: wheel gear, impeller, idler wheel, pulley
Mining industry: wedge disc, link plate, sieve plate
General industrial machinery: axle, sleeve, gear, impeller
Vehicle manufacturing and transportation industries: self-unloading vessels CHINAMFG board
Ceremic industry: rolling head, filter plate

 FAQ :

Q1: Are you a manufacturer?

 A1: Yes, we have been in providing the professional products 

 

Q2: Is customized available ?

A2: Yes, according to your detailed drawings you provide.

 

Q3: How to pay?

 A3: T/T payment,Trade Assurance and other payment. About the payment details please feel free to contact us. Thank you!

 

Q4:Can you supply sample?

A4:Yes,we can supply you free small samples,but air cost will be paid by customers.

 

 Q5:How many days will the samples be finished?And how about the mass production?

 A5: Generally the samples will be sent immediately by the air express in 3-5 days if the goods are in stock. Normally within 30days or according to your order.

Application: Machinery Accessory
Surface Treatment: Polishing
Production Type: Mass Production
Machining Method: CNC Machining
Material: Nylon, Plastic
Drill , Polishing, Cutting: Availabe
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

spur gear

What are the environmental considerations when using spur gears?

When using spur gears, there are several environmental considerations to keep in mind. Here’s a detailed explanation:

1. Lubrication:

Proper lubrication is essential for the efficient and reliable operation of spur gears. However, the choice of lubricant can have environmental implications. It is important to select lubricants that are environmentally friendly, such as biodegradable or non-toxic lubricants. These lubricants minimize the risk of contaminating soil, water, or air during gear operation or maintenance.

2. Material Selection:

The choice of gear materials can also have environmental implications. Opting for materials that are recyclable or made from recycled content can reduce the environmental impact associated with gear production and end-of-life disposal. Additionally, selecting materials with low toxicity and minimal environmental harm during their lifecycle is important for sustainable gear manufacturing.

3. Energy Efficiency:

Efficient gear design and operation contribute to energy conservation and decreased environmental impact. By optimizing gear design, tooth profiles, and lubrication, it is possible to minimize power losses and increase overall gear system efficiency. This, in turn, reduces energy consumption and the associated environmental footprint.

4. Noise and Vibration:

Spur gears can generate noise and vibration during operation, which can have environmental implications, especially in noise-sensitive or residential areas. Implementing noise reduction measures such as gear tooth profiling, proper lubrication, and noise dampening techniques can help minimize the environmental impact of gear-induced noise and vibration.

5. Maintenance and End-of-Life Disposal:

Proper maintenance practices play a crucial role in minimizing the environmental impact of spur gears. Regular inspection, cleaning, and lubrication can prolong gear life, reduce the need for replacements, and minimize waste generation. Additionally, when spur gears reach the end of their life cycle, it is important to dispose of them responsibly, considering recycling options and proper waste management practices.

6. Environmental Regulations and Compliance:

When using spur gears, it is crucial to stay informed about relevant environmental regulations and standards. Different regions or industries may have specific requirements regarding lubricants, materials, noise emissions, or waste disposal. Adhering to these regulations ensures compliance and minimizes the environmental impact of gear usage.

7. Life Cycle Assessment (LCA):

Conducting a life cycle assessment of spur gears helps evaluate their overall environmental impact. LCA considers the environmental implications of gear production, use, maintenance, and disposal. It provides insights into potential environmental hotspots, allowing for targeted improvements in gear design, material selection, and operational practices.

By considering these environmental considerations and adopting sustainable practices throughout the life cycle of spur gears, it is possible to minimize their environmental impact and promote more environmentally friendly gear systems.

spur gear

What are the advantages and disadvantages of using spur gears?

Spur gears offer several advantages and disadvantages when used in mechanical systems. Here’s a detailed explanation of the advantages and disadvantages of using spur gears:

Advantages of Spur Gears:

  • Simplicity: Spur gears have a simple and straightforward design, consisting of cylindrical gears with straight teeth. Their simplicity facilitates ease of manufacturing, installation, and maintenance.
  • Efficiency: Spur gears are highly efficient in transmitting power from one shaft to another. They have minimal sliding friction between the gear teeth, resulting in high mechanical efficiency.
  • Cost-Effectiveness: Due to their simple design and ease of production, spur gears are generally more cost-effective compared to other types of gears. They are widely available and can be manufactured in large quantities at a reasonable cost.
  • Compactness: Spur gears have a compact design, making them suitable for applications where space is limited. They can be arranged in parallel or stacked configurations to achieve the desired gear ratios within a confined space.
  • High Load Capacity: Spur gears can handle high load capacities and transmit substantial amounts of torque. Their teeth are designed to distribute the load evenly across the gear face, resulting in improved load-bearing capabilities.
  • Precision: Spur gears provide precise and predictable motion due to the simplicity of their tooth engagement. This makes them suitable for applications that require accurate positioning and synchronization.

Disadvantages of Spur Gears:

  • Noisy Operation: Spur gears can produce noise during operation, especially at high speeds. The engagement of the gear teeth generates impact and vibration, resulting in noise that may require additional measures to mitigate.
  • Axial Thrust: Spur gears generate axial thrust forces along the gear shafts due to the parallel arrangement of their teeth. This thrust must be properly managed using thrust bearings or other means to prevent excessive axial loading on the gear shafts.
  • Limited Speed Ratio: Spur gears are primarily designed for applications with moderate speed ratios. They are less suitable for high-speed applications due to the limitations imposed by the tooth engagement and potential for increased noise and vibration.
  • Unidirectional Operation: Spur gears are typically designed for unidirectional power transmission. Reversing the direction of rotation can cause noise, impact, and increased wear due to the abrupt change in tooth engagement.
  • Prone to Wear: The sliding contact between the gear teeth in spur gears can result in wear over time, especially under heavy loads or inadequate lubrication. Regular maintenance and proper lubrication are necessary to minimize wear and extend gear life.

It’s important to consider these advantages and disadvantages when selecting gear types for specific applications. While spur gears are well-suited for many applications, other gear types, such as helical gears or bevel gears, may be more suitable in certain situations depending on the requirements and operating conditions.

spur gear

How do spur gears differ from other types of gears?

Spur gears, as a specific type of gear, possess distinct characteristics and features that set them apart from other types of gears. Here’s a detailed explanation of how spur gears differ from other types of gears:

  • Tooth Geometry: One of the primary differences lies in the tooth geometry. Spur gears have straight teeth that are cut parallel to the gear axis. This differs from other gear types, such as helical gears or bevel gears, which have angled or curved teeth.
  • Gear Meshing: Spur gears mesh by direct contact between their teeth, creating a line or point contact. This meshing arrangement is different from other gear types, such as worm gears or planetary gears, where the teeth mesh in a different manner, such as through sliding contact or multiple points of contact.
  • Direction of Force: Spur gears transmit rotational motion and torque in a specific direction. The force is transmitted along the axis of the gears, making them suitable for parallel shaft arrangements. In contrast, other types of gears, such as bevel gears or hypoid gears, can transmit motion between non-parallel or intersecting shafts.
  • Noise and Vibration: Spur gears tend to produce more noise and vibration compared to certain other gear types. The direct contact between the teeth and the sudden engagement/disengagement of the teeth can generate impact forces, leading to noise and vibration. In contrast, gear types like helical gears or double-enveloping worm gears provide smoother meshing and reduced noise levels.
  • Efficiency and Load Distribution: Spur gears generally offer high efficiency in power transmission due to their direct tooth engagement. However, they may experience higher stress concentrations and load concentrations compared to other gear types. Gear designs like helical gears or planetary gears can distribute the load more evenly across the teeth, reducing stress concentrations.
  • Applications: Spur gears find widespread applications in various industries and equipment. Their simplicity, ease of manufacture, and cost-effectiveness make them suitable for a wide range of systems. Other gear types have specific applications where their unique characteristics, such as high torque transmission, precise motion control, or compact size, are advantageous.

In summary, spur gears differ from other types of gears in terms of tooth geometry, gear meshing, direction of force transmission, noise and vibration characteristics, load distribution, and specific applications. Understanding these differences is crucial when selecting the appropriate gear type for a particular mechanical system, considering factors such as load requirements, motion control, efficiency, and design constraints.

China factory CNC Processing Irregular Parts Spur Gear Straight Gear spiral bevel gearChina factory CNC Processing Irregular Parts Spur Gear Straight Gear spiral bevel gear
editor by CX 2023-09-28

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Plastic Spur Gears

As one of the plastic spur gears manufacturers, suppliers, and exporters of mechanical products, We offer plastic spur gears and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of plastic spur gears.

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