Product Description

Product Description

 

 

Product Name: Large Forged Casting Steel Welding Flange Segment Ball Mill Spur Girth Gear 42CrMo4, 20CrMnMo,17CrNiMo6, 20CrMnTi, 34CrNi1Mo, 25CrNiMoV Forged gear forged gear rings

Forged gears are crucial components in a wide array of machinery and mechanical systems, renowned for their exceptional strength, durability, and reliability. These gears are produced through a forging process, which involves shaping metal under high pressure and temperature to achieve the desired form and properties.
 

Market Served Oilfield equipment parts, engine components, marine equipment parts, spare parts for mining machinery, coal mine drilling equipment, forklift parts, agricultural machinery components, railway and locomotive parts, excavator parts, hydraulic system components, shipbuilding components, pump spare parts,
Forging processing  ingot—forging—heat treatment—rough machining—UT.MT—Q+T—inspection—finishing machining—UT.MT—packing
Material: 42CrMo4, 20CrMnMo, 34CrMo1A, 35CrMoV, 20MnMo, 15CrMo, 34CrNi3Mo, 40CrNiMo, 20CrNi2Mo, 18CrNiMo7-6, 34CrNiMo6, 17CrNiMo6, 20CrMnTi, 34CrNi1Mo, 25CrNiMoV, 1018/21, 1571, 1045, 3310/3312, 4130, 4140, 4340, 4620, 4820, 8620, 8822, 9310
Delivery condition  semi-finished or finished
Application: Oil and gas, Oilfield, Petrochemcial, Equipment
Max OD of Ring 5000mm
Type: Ring gear,Gear Rings,External Ring Gears,Internal Ring Gears,Inner Ring Gear,excavator ring gears,industrial ring gear,bull ring gear,cement mixer Ring gear,flywheel ring gear,Rotary kiln Ring Gear

 

Detailed Photos

   

 

 

 

Company Profile

Founded in 2009, HangZhou Bluesea Piping Systems Co., Ltd (BPS) is a premier supplier of forged products, renowned for our expertise in providing a comprehensive range of forgings. Our offerings include forged rings, shafts, cylinders, discs, as well as standard and non-standard flanges crafted from a variety of raw materials including carbon steel, stainless steel, duplex steel, and alloy steel. Our track record of successful partnerships with numerous Fortune Global 500 companies underscores our unwavering dedication to delivering excellence.
 

 

 

Our Advantages

1) Industry Leadership:
    As pioneers in Pipeline Products since 2009, we boast decades of expertise. we’ve provided pipeline solutions to over 30 countries. Our stringent quality control ensures guaranteed excellence.

2) VIP Service:
    Our dedicated technical engineers and sales teams ensure top-notch quality and service, catering to your specific needs with professionalism and care.

3) Flexibility in Material Selection:
    With expertise in forging different materials, we offer flexibility in material selection to meet the unique demands of different industries and applications.

4) Rapid Prototyping and Production:
    Leveraging advanced forging techniques, we excel in rapid prototyping and production, enabling quick turnaround times for orders.

Packaging & Shipping

 

 

FAQ

1.Q:Are you a factory or trading company?
    A: We are a factory.
2.Q:Do you accept customized orders?
    A:Yes,just tell us your requirements
3.Q:How does your factory do regarding quality control?
    A: “Quality is our culture” Inspection. We serious control the quality from raw material to finished pipes.
4.Q: How can I get more details about your products?
    A: You can send an email to our email address. We will provide catalogue and pictures of our products for your reference.
5. Q: After sales service.
    A: We guarantee the quality and quantity, any problem, we will be responsible for the end, guarantee your satisfaction.
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Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

spur gear

How do you retrofit an existing mechanical system with spur gears?

Retrofitting an existing mechanical system with spur gears involves modifying or replacing certain components to incorporate spur gears into the system. Here’s a detailed explanation:

1. Evaluate the Existing System:

Begin by thoroughly evaluating the existing mechanical system to determine its design, function, and limitations. Identify the specific components that need to be retrofitted with spur gears and understand how the system operates.

2. Design Considerations:

Based on the evaluation, consider the design considerations for integrating spur gears into the system. This includes factors such as gear size, tooth profile, gear material, gear ratio, and torque requirements. Determine the specific gear specifications that are compatible with the existing system.

3. Gear Selection:

Select the appropriate spur gears that meet the required specifications. Consider factors such as gear quality, load capacity, noise level, efficiency, and compatibility with the existing system components. Choose gears from reputable manufacturers or consult with a gear specialist for guidance.

4. Gear Positioning and Alignment:

Determine the optimal positioning and alignment of the spur gears within the existing system. This involves identifying the gear locations, shaft connections, and ensuring proper alignment with other components such as bearings and couplings. Accurate positioning and alignment are crucial for efficient gear operation and longevity.

5. Modification or Replacement:

Based on the design considerations and gear selection, proceed with the necessary modifications or replacements. This may involve removing existing components, such as gears with different tooth profiles, and replacing them with the selected spur gears. Ensure proper installation and secure attachment of the new gears.

6. Lubrication and Maintenance:

Implement appropriate lubrication practices for the newly retrofitted spur gears. Consult gear manufacturers’ recommendations for lubricant type, quantity, and maintenance intervals. Proper lubrication ensures smooth gear operation, reduces wear, and extends gear life.

7. Testing and Validation:

After the retrofitting process, conduct thorough testing and validation of the modified system. Verify that the spur gears are functioning as intended, ensuring proper engagement, smooth operation, and adequate load handling. Address any issues or discrepancies discovered during testing.

8. Documentation and Training:

Create documentation detailing the retrofitting process, including gear specifications, installation procedures, and maintenance requirements. This documentation serves as a reference for future maintenance and helps ensure consistent gear performance. Additionally, provide training to relevant personnel on the operation, maintenance, and troubleshooting of the retrofitted system.

Retrofitting an existing mechanical system with spur gears requires careful planning, proper gear selection, precise installation, and thorough testing. By following these steps and considering the specific requirements of the system, it is possible to successfully incorporate spur gears and enhance the performance and functionality of the mechanical system.

spur gear

How do you maintain and service a spur gear system?

Maintaining and servicing a spur gear system is crucial to ensure its optimal performance, longevity, and reliability. Here’s a detailed explanation of how to maintain and service a spur gear system:

  1. Regular Inspection: Perform regular inspections of the spur gear system to identify any signs of wear, damage, misalignment, or abnormal operating conditions. Inspect the gear teeth, shafts, bearings, and housing for any visible issues. Pay attention to unusual noises, vibrations, or changes in gear performance. Early detection of problems allows for timely intervention and prevents further damage.
  2. Cleaning: Keep the spur gear system clean by removing any dirt, debris, or contaminants that may accumulate on the gear surfaces or within the gear housing. Use appropriate cleaning methods such as brushing, wiping, or blowing with compressed air. Avoid using harsh chemicals that may damage the gear components or compromise lubrication.
  3. Lubrication: Ensure proper lubrication of the spur gear system as per the manufacturer’s recommendations. Regularly check the lubricant levels and condition. Monitor viscosity, contamination levels, and oxidation of the lubricant. Replenish or replace the lubricant as necessary to maintain optimal gear lubrication and protection against wear.
  4. Alignment Check: Periodically check the shaft alignment of the gear system to ensure proper alignment. Misaligned shafts can result in increased wear, noise, and reduced gear efficiency. Use alignment tools such as dial indicators or laser alignment systems to verify and adjust the shaft alignment if needed.
  5. Torque and Fastener Check: Check the torque of fasteners, including bolts, set screws, and retaining rings, to ensure they are properly tightened. Loose fasteners can lead to gear misalignment and compromised performance. Follow the manufacturer’s recommended torque values for the specific gear system components.
  6. Replacement of Worn Components: Over time, gear components such as gear teeth, bearings, or shafts may wear out or become damaged. Replace any worn or damaged components promptly to prevent further issues and maintain the gear system’s functionality. Use genuine replacement parts recommended by the gear manufacturer.
  7. Monitoring Operating Conditions: Monitor the operating conditions of the gear system, including temperature, load, and speed. Ensure that the gear system operates within the specified limits and does not exceed the design parameters. Excessive heat, overloading, or high-speed operation can accelerate wear and reduce gear life.
  8. Training and Expert Support: Ensure that personnel responsible for maintaining and servicing the spur gear system receive proper training and have access to expert support. Familiarize yourself with the gear system’s documentation, including maintenance manuals, technical specifications, and troubleshooting guides. Consult with gear manufacturers or specialists for guidance on specific maintenance procedures or complex issues.

Developing a regular maintenance schedule and keeping accurate records of maintenance activities can help ensure consistent and effective servicing of the spur gear system. Adhering to recommended maintenance practices and addressing any identified issues promptly will help optimize the performance, reliability, and service life of the gear system.

It’s important to note that maintenance and servicing procedures may vary depending on the specific gear system, application, and manufacturer’s recommendations. Therefore, always refer to the gear system’s documentation and consult with the manufacturer for detailed maintenance instructions.

spur gear

What are the benefits of using a spur gear mechanism?

Using a spur gear mechanism offers several benefits in various applications. Here’s a detailed explanation of the advantages of using a spur gear mechanism:

  • Simplicity: Spur gear mechanisms are relatively simple in design, consisting of cylindrical gears with straight teeth. Their simplicity makes them easy to manufacture, assemble, and maintain. They have fewer components compared to other types of gear mechanisms, resulting in lower complexity and potentially reduced costs.
  • Efficiency: Spur gears exhibit high efficiency in power transmission. The teeth of spur gears mesh directly, resulting in minimal energy loss during transmission. The simplicity of their tooth profile allows for efficient power transfer, making them an energy-efficient choice for many applications.
  • Compactness: Spur gears have a compact design, making them suitable for applications where space is limited. They can be arranged in-line, parallel to each other, or at right angles using additional components such as bevel gears. This flexibility in arrangement allows for efficient power transmission in tight spaces.
  • Versatility: Spur gears are versatile and can be used in a wide range of applications. They are available in various sizes, configurations, and materials, allowing them to be tailored to specific needs. Spur gears can handle different torque and speed requirements, making them suitable for both low and high-speed applications.
  • High-Speed Capability: Spur gears can achieve high rotational speeds due to their straightforward design and direct tooth engagement. They are capable of transmitting power efficiently at high speeds, making them suitable for applications that require rapid motion or high rotational velocities.
  • Precise Positioning: Spur gears provide accurate positioning due to their precise tooth engagement. The straight teeth allow for precise control of rotational motion, making them suitable for applications that require precise positioning, such as robotics, machinery, and automation systems.
  • Cost-Effectiveness: Spur gears are often cost-effective compared to other gear mechanisms. Their simple design and ease of manufacturing contribute to lower production costs. Additionally, their high efficiency helps reduce energy consumption, resulting in potential long-term cost savings.
  • Reliability: Spur gears are known for their reliability and durability. The direct tooth engagement provides excellent load distribution, minimizing stress concentration and wear. When properly lubricated and maintained, spur gears can operate reliably for extended periods, making them suitable for demanding industrial applications.
  • Wide Availability: Spur gears are widely available in the market, with various sizes, materials, and configurations to choose from. This availability ensures easy sourcing and replacement of gears when needed. Additionally, spur gears have been used for many years and have a well-established design and manufacturing process, leading to a robust supply chain.

These benefits make spur gear mechanisms a popular choice in numerous industries, including automotive, machinery, robotics, aerospace, appliances, and more. Their simplicity, efficiency, compactness, versatility, and reliability contribute to their widespread use in a wide range of applications.

China Custom Customized Large Diameter Ball Mill Bull Gear Ring Forging C45 Steel Cement Rotary Kiln Spur Girth Gear helical bevel gearChina Custom Customized Large Diameter Ball Mill Bull Gear Ring Forging C45 Steel Cement Rotary Kiln Spur Girth Gear helical bevel gear
editor by Dream 2024-05-08

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Plastic Spur Gears

As one of the plastic spur gears manufacturers, suppliers, and exporters of mechanical products, We offer plastic spur gears and many other products.

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Manufacturer supplier exporter of plastic spur gears.

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